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Guide dieline

Rigid & Luxury Packaging

Clamshell Rigid Box

Two rigid trays joined by a spine that opens fully flat for display.

Good for

  • Materials
  • Book Portfolio Sets
  • Prestige Boxes

Structure

  • Attached Cover Spine
  • Opens Fully Flat
  • Display Fit

Material guidance

Built from 1.5 to 3 mm greyboard wrapped in printed paper. Rigid boxes do not ship flat once made.

Current size: 310 × 230 × 40 mm. Guide dieline drawn to this size; request the production file before cutting.

The structure, unfolded.

Change the size and the dieline redraws.

Clamshell Rigid Box dieline at 310 × 230 × 40 mmBase trayCover tray
  • Cut lines
  • Fold / crease
  • Perforation
  • Bleed guide

How a clamshell rigid box is built

Two rigid trays of equal depth hinged together along one long edge, closing like a clam.

Putting it together

  1. 1Supplied made up.
  2. 2Open the two halves on the hinge.

Measuring for this style

Length (L)
The inside length of the base tray.
Width (W)
The inside width of the base tray.
Height (H)
The inside height of the closed box. Lids and wraps are sized from it with board allowances.

All sizes are inside dimensions. Add 1 to 2 mm of clearance around the product. How to measure

When to choose it

For presentation sets, document boxes and premium kits where both halves hold product. For a shallow lid over a deep base choose a hinged-lid rigid box.

Before you print

  • Rigid boxes are made from 1.5 to 3 mm greyboard wrapped in printed paper; they do not fold flat after making.
  • Wraps need about 15 to 20 mm turn-in over the edges; supply artwork with that margin.
  • Lead times are longer than folding cartons because wrapping is partly manual.

Questions

Clamshell Rigid Box FAQs

Short answers about sizing, board and files for this style.

What size should I enter for a Clamshell Rigid Box?

Enter inside dimensions in millimetres, centimetres or inches. Length: the inside length of the base tray. Width: the inside width of the base tray. Height: the inside height of the closed box. lids and wraps are sized from it with board allowances. Measure the product at its widest points and add 1 to 2 mm of clearance (3 to 5 mm for rigid boxes).

Which material is best for a Clamshell Rigid Box?

Built from 1.5 to 3 mm greyboard wrapped in printed paper. Rigid boxes do not ship flat once made.

How is a Clamshell Rigid Box put together?

Supplied made up. Open the two halves on the hinge.

Can I download a Clamshell Rigid Box dieline?

You can open the Clamshell Rigid Box in PW Studio at your exact size and save a preview of the guide dieline for planning. For a production cutting file, request the dieline and we prepare it for your board.

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