Studio ready
The classic subscription mailer with rolled double side walls and a front tuck.
Subscription Packs · D2C Brands · Electronics
Customize this box
Guide dieline
E-Commerce & Shipping
Peel-and-Seal Return Mailer
A mailer with a self-seal strip and a tear strip so it can be reused for returns.
Good for
- Fashion Shipping
- E-commerce Returns
- Beauty Kits
Structure
- Self-Seal Adhesive
- Return Strip
- Built-in Tear Strip
Material guidance
Corrugated board is the usual choice: E-flute for mailers, B-flute or double wall for heavier shippers.
Current size: 300 × 220 × 60 mm. Guide dieline drawn to this size; request the production file before cutting.
The structure, unfolded.
Change the size and the dieline redraws.
- Cut lines
- Fold / crease
- Perforation
- Bleed guide
How a peel-and-seal return mailer is built
A mailer with a self-adhesive strip on the lid flap for sealing, and a perforated tear strip to open it. Many include a second adhesive strip so the customer can reseal it for returns.
Putting it together
- 1Fold up the walls.
- 2Load the product.
- 3Peel the liner and press the lid flap down to seal.
Measuring for this style
- Length (L)
- The inside length of the base, side to side.
- Width (W)
- The inside depth of the base, front to back.
- Height (H)
- The inside height of the walls once the lid is closed.
All sizes are inside dimensions. Add 1 to 2 mm of clearance around the product. How to measure
When to choose it
For fashion and e-commerce brands that want fast packing without tape and an easy way to send items back. For a stronger, reusable lid choose an ear-lock mailer.
Before you print
- Adhesive strips are applied after die-cutting; mark their position on the dieline.
- Tear-strip perforations must not cross a crease.
Questions
Peel-and-Seal Return Mailer FAQs
Short answers about sizing, board and files for this style.
What size should I enter for a Peel-and-Seal Return Mailer?
Enter inside dimensions in millimetres, centimetres or inches. Length: the inside length of the base, side to side. Width: the inside depth of the base, front to back. Height: the inside height of the walls once the lid is closed. Measure the product at its widest points and add 1 to 2 mm of clearance (3 to 5 mm for rigid boxes).
Which material is best for a Peel-and-Seal Return Mailer?
Corrugated board is the usual choice: E-flute for mailers, B-flute or double wall for heavier shippers.
How is a Peel-and-Seal Return Mailer put together?
Fold up the walls. Load the product. Peel the liner and press the lid flap down to seal.
Can I download a Peel-and-Seal Return Mailer dieline?
You can open the Peel-and-Seal Return Mailer in PW Studio at your exact size and save a preview of the guide dieline for planning. For a production cutting file, request the dieline and we prepare it for your board.
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